Evaluation of dry film lubricant using deep drawing test

This thesis studies related to simulation modeling and experimental verification of the cylindrical cup drawing in three cases by using a dry film lubricant, lubricating oil type and without lubrication. Expected results included the withdrawal in the determination of the optimum speed of the punch...

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Bibliographic Details
Main Authors: Katimon, Mohd Nizam, Sohimi, Mohd Noor Syafiq
Format: Thesis
Published: 2012
Subjects:
Online Access:http://eprints.uthm.edu.my/5581/
http://eprints.uthm.edu.my/5581/1/0788.pdf
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Summary:This thesis studies related to simulation modeling and experimental verification of the cylindrical cup drawing in three cases by using a dry film lubricant, lubricating oil type and without lubrication. Expected results included the withdrawal in the determination of the optimum speed of the punch and the distribution of the metal thickness (blank) will reduce cost and the manufacturing process. Prior to finite element analysis it requires understanding of properties and modeling of sheet metal. In the finite element analysis, the effect of the lubrication and punch velocity on the cylindrical cup wall distribution will be evaluated. Through experimental study, the optimum and the maximum value of speed are 2mmls and l0mmIs respectively. This value is determined without blank above the tear failure. Comparison between simulation and experimental studies indicate finite element model can be used where it is observed from the result of the thickness between the simulations and experimental that show similarities.